Process Technician II - Complex (2 Shot / Bi Injection) 2nd Shift Location: Rochester Hills, MI (On-Site) About The Role Under the direction of the Process Engineer Team Leader, the Process Technician is responsible for setting up complex injection molding processes, including multi shot and bi injection molds. This role supports first time quality, reduces scrap and downtime, and contributes to continuous improvement initiatives. Key Responsibilities Comply with all internal safety procedures and OSHA regulations and participate in required safety training and support a safe work environment. Perform complete and accurate setups of multi-shot/multi-cavity molds, including loading approved process programs and ensuring proper hydraulic, electrical, pneumatic, and water connections per process book documentation. Manage shot size balance between materials, transfer timing between first and second shot, mold rotation, indexing, or transfer mechanisms. Troubleshoot common molding defects (short shots, flash, sinks, warp) and diagnose more advanced defects (delamination, poor adhesion, flow imbalance) by following systematic troubleshooting procedures including stopping the process when nonconforming material is detected. Install, configure, calibrate, and remove all robots and auxiliary equipment (thermolators, hot runner controllers, etc.). Perform dry ice blasting, mold cleaning, and apply appropriate mold release agents, and maintain organization of die-setting stations (supports SMED initiatives). Complete SAP work orders and accurately document process information, quality checks, and setup records in RayPro, MES, SAP, and paper logs. Work with Process Engineers to improve process development and other continuous improvement activities aimed at cycle-time reduction and process stability. Work overtime as needed and perform other related duties and projects as assigned. Education and Experience: High school diploma or equivalent required; some college or advance coursework preferred. A minimum of three (3) years of experience as an injection mold setter and Process Technician, preferably with bi-injection / 2-shot molding. Hands-on experience with molding hygroscopic and non-hygroscopic resins. Experience with RJG eDART System. Master Molder I & II certification a plus. Experience with ERP and MES Systems. Skills: Advanced knowledge of plastic materials and process parameters for multi-shot injection molding. Deep understanding of material compatibility and adhesion, sequential injection timing, and complex tooling (rotary platens, stack molds, indexing molds) Strong organizational, analytical, troubleshooting, and critical thinking skills. Effective verbal and written communication (in English) Knowledge of 5S and SMED philosophy. Intermediate Microsoft Office skills (Outlook, Excel, Word, PowerPoint). Ability to prioritize and manage multiple tasks with a high degree of accuracy. Ability to work weekends and overtime when necessary. Professional demeanor and ethical conduct, including handling confidential information appropriately. Physical Demands: Must be able to lift up to 55 pounds. Standing, bending, lifting, twisting, and walking on a cement floor daily. Ability to visually inspect parts with accuracy Requires alertness, precision, and methodical attributes. We are an equal opportunity employer and offer a competitive salary and benefits package. Our Benefit Plan includes: 401(k) Retirement Savings Plan w/ Employer Match 11 Paid Holidays Paid Time Off (PTO) Education Reimbursement Medical and Prescription Drug Coverage Health Savings and Flexible Spending Accounts Wellness Program Dental and Vision Coverage Consumerism Card w/ Telemedicine Coverage Employer paid Short Term Disability, Long Term Disability, Life, and AD&D coverages Voluntary Benefits - Accident, Critical Illness, and Hospitalization About the company At ARaymond, we create cutting-edge fastening and assembly systems for the machines and products that keep the world moving. Founded in Grenoble in 1865, and still headquartered in the city to this day, we're a family-run business with a proud history of innovation - including the invention of the press stud. Human values have driven our success for over 158 years, embodied by our servant-leadership model of management that empowers employees and puts their wellbeing first. Today we employ more than 8,500 people in 25 countries worldwide. And we're committed to leading in sustainability for the global fastening and assembly market. Connect the parts that keep the world moving Working in a clean, green and high-tech production environment, you'll help build cutting-edge fastening and assembly systems for the everyday innovations we all rely on.
