Process Engineer
Edison NJ
R26_0836
Full time
Who We Are Johns Manville is a leading manufacturer and marketer of premium-quality insulation and commercial roofing, along with glass fibers and nonwovens for commercial, industrial and residential applications. Our products are used in a wide variety of industries including building products, aerospace, automotive and transportation, filtration, commercial interiors, waterproofing and wind energy.
A proud member of the Berkshire Hathaway family of companies, we serve customers in more than 80 countries around the globe. We are committed to delivering positive and powerful experiences, because we are successful only when our employees and customers thrive. We are passionate, we care about people, we perform at a superior level, and we protect others and our environments.
Pay Range $94,100.00-$129,400.00 Annual
This is the base salary pay range that an applicant can expect to make upon hire. Pay within this range will vary based upon relevant experience, skills, and education among other factors. In addition, this position is eligible for an incentive bonus.
The purpose of the
Process Engineer's role will be to provide technical leadership to operate a major asset (typical annual revenue of $50MM to $200MM) at target regarding output, usage of material and energy by meeting the product specifications. To achieve that goal, the Process Engineer II needs to establish a process of data collection, auditing and preventive maintenance which allows the identification of deviations quickly and suggests the implementation of corrective measures. Lean, RCCA analysis, 5 time Why and the JM Solve-It method or Keppner / Tregoe, a 6 Sigma approach should be applied where needed. Furthermore, the Process Engineer II will be responsible for addressing improvements in process efficiency, product quality, and the cost of poor quality for the process, leading process optimization and equipment reliability.
Your Day to Day:- Perform continuous analysis identifying areas for improvement and corrective actions.
- Develop standard control processes and standard operating procedures.
- Defines the process set points for all different product types and creates the associated management tools (e.g., set up sheets in MII, SOP's )
- Actively support improvement of safety performance by encouraging safe behaviors of the team and engaging in the process to improve the JM safety culture.
- Support the Operations and Maintenance Department efforts to trouble shoot and solve problems. Have a work until the problem is solved attitude.
- Utilize blueprints, electrical diagrams, equipment manuals, and engineering drawings to assist in the design, optimization, and troubleshooting of industrial systems.
- Create and maintain knowledge of the latest technologies and evaluate for use in current process and future processes.
- Work closely with internal and external resources to resolve technical issues. Shares learnings and findings in a proactive way in the technical community and potentially participates in the JM COE's.
- Responsible for monitoring product quality, investigations of quality problems and customer complaints, direction of SPC and design experiments.
- Execute standard control processes and standard operating procedures.
- Develops and provides training documents. Aids the Production Department and Maintenance personnel by personal consultations, formal training, and monitoring the execution of policies and checklists.
- Understands and helps implement the Edison Site Environmental Policy and Objectives.
- Work with multiple operations / functions to identify process improvement opportunities
- Provide leadership for process redesign efforts e.g., during rebuilds or major investment projects.
- Lead multiple projects and process optimizations in a manufacturing operation, including capital projects.
- Provide on-site support during construction and startup to enhance in-plant resource capabilities
- Collaborates with cross-functional teams to support operations, requiring professional flexibility to address urgent manufacturing challenges.
- May serve as a back up to the Production Superintendent and Plant Engineer.
- May be required to perform other related duties as assigned
What You Bring to the Team:- Bachelor's degree in engineering or related science with a minimum of 3 years of experience in industrial continuous process manufacturing either as a process, manufacturing, product or continuous improvement engineer and 2 years troubleshooting manufacturing processes
- Proven track record of identifying and implementing process improvements
- Demonstrated problem solving skills including complex data analysis
- Successful history of innovation and adaptability
- Solid project management skills
- Demonstrated ability to effectively manage multiple projects and prioritize tasks
- Proven results orientation including the ability to lead key projects to successful completion
- Experience with DOE for process improvement
- Solid interpersonal, verbal, and written communication skills
- Ability to work independently and in a team environment
- Ability to set and communicate expectations to team members
- Demonstrated collaboration skills including the ability to interact with a broad range of employees Proven ability to make timely decisions
- Proficient in Microsoft Word, Excel, PowerPoint, Outlook
- Strong leadership skills
- Proven analytical and quality improvement ability
- Ability to interface at all levels of the organization, both internally and externally
- Supervises/Leads individuals or a project team to achieve milestones and objectives by setting priorities and providing direction.
- Some travel maybe required
- Work environment is typical of a manufacturing facility: May be exposed to environmental conditions of cold, heat, high noise levels, moving mechanical parts, heights, dust/mist/gas/fumes, extensive walking or climbing, etc.
Preferred Qualifications:- Lean Six Sigma Green Belt
- Root Cause Analysis experience
- Plastics/Extrusion experience
- Safety Certifications
- SAP experience
- Power BI
Please Keep in Mind If you do not meet 100% of these requirements, we at JM still want to hear from you. So, if you are interested in the role, we encourage you to apply so we can learn how your skills and talents can contribute to our team.
Benefits Johns Manville (JM) offers a wide range of benefits to employees. Some are subsidized by the company and others are fully employee-paid. Health benefits include a choice of comprehensive medical plans, a dental plan, vision plan, wellness program and critical illness insurance. JM sponsors a 401(k) plan which includes a sizeable company match. JM offers paid vacation and also provides paid sick and parental leave for eligible employees.
Additionally, Johns Manville provides basic life Insurance, short-term and long-term disability coverage, an employee assistance program, and business travel accident coverage. Supplemental life insurance and accidental death and dismemberment insurance are available as well. The company also offers a variety of tax saving accounts; health spending account, traditional flexible spending account, and a dependent care spending account. JM also offers a tuition reimbursement program for undergraduate and certain graduate programs.
Johns Manville supports employee growth with vast educational opportunities and a company-wide mentoring program. This program pairs employees and leaders to grow skills, build stronger internal networks and strengthen the company's succession planning process. Johns Manville also offers soft and hard skills training facilitated by internal and external presenters. Our talent management team prioritizes the holistic growth of our workforce.
Diversity & Inclusion Johns Manville believes diversity and inclusion in our workplace is critical for the long-term success of our company. We are committed to retaining, developing and attracting a diverse workforce that fosters an inclusive work environment in which all employees are treated with dignity and respect. This is the right thing to do for our employees, our company and our communities.
Incumbent must be physically able to perform essential job functions. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.
We are proud to be an Equal Opportunity/Affirmative Action employer. We maintain a drug-free workplace and perform pre-employment substance abuse testing.
About Us Johns Manville is a proud member of the Berkshire Hathaway family of companies, serving customers in more than 80 countries, supplying innovative products to the construction, aerospace, automotive, filtration and energy industries. With a more than 160-year legacy, we understand that our story continues to grow only with the right people saying, thinking and doing the right things. Make your story our story.
Johns Manville believes diversity and inclusion in our workplace is critical for the long-term success of our company. We are committed to retaining, developing and attracting a diverse workforce that fosters an inclusive work environment in which all employees are treated with dignity and respect. This is the right thing to do for our employees . click apply for full job details
