Description:
Focus: lead reverse engineering projects of DC and AC motors. The candidate must have such experience and be capable of technically drive the process of reverse engineering.
Key Responsibilities:
- Design and develop AC and DC electric motors (e.g., induction, PM, BLDC, synchronous, etc.)
- Perform electromagnetic, thermal, and mechanical analysis using simulation tools (FEA/CFD)
- Lead and perform reverse engineering efforts including:
- Full motor teardown and documentation
- Dimensional analysis and material identification
- Winding analysis and replication
- Magnetic circuit evaluation
- Create detailed CAD models, drawings, and manufacturing documentation
- Develop motor performance specifications and validation test plans
- Conduct performance testing (efficiency, torque, speed, thermal, vibration, noise)
- Analyze and optimize motor efficiency
- Work closely with manufacturing to ensure design for manufacturability
- Support prototyping, troubleshooting, and root cause analysis
- Evaluate competitor products and recommend design improvements
- Ensure compliance with applicable industry standards
- Lead programs through production launch, including supplier selection and qualification
- Ownership of developing validation methodologies to correlate simulation results with physical test data.
Requirements:
Required Qualifications:
- Bachelor's or Master's degree in Electrical Engineering, Electromechanical Engineering, or related field
- 7+ years of experience in electric motor design and development, including at least one motor platform successfully developed or redesigned and launched into production
- Strong knowledge of electromagnetic theory and motor design principles
- Experience with motor simulation tools
- Proficiency in CAD software (SolidWorks, Autodesk Inventor)
- Hands-on experience with motor teardown and reverse engineering
- Understanding of winding techniques, lamination stacks, magnets, and insulation systems
- Familiarity with motor manufacturing processes and materials
- Ability to interpret and create detailed engineering drawings
- Strong analytical and problem-solving skills
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